We begin our process with the careful selection of coconut husks, our primary natural resource, sourced directly from local coconut farms and registered suppliers. Before processing begins, our team conducts thorough quality checks to ensure that only the finest raw materials are utilized.
The coconut husks are introduced into our specialized machinery, where they undergo a meticulous breakdown process. This process efficiently extracts the fibres while collecting the pith. Once separated, the fibres are further refined, while the pith undergoes screening to remove any remaining fibres. The resulting fresh coconut pith is then conveyed for further processing.
The extracted pith undergoes screening to eliminate any impurities, ensuring that only the highest quality material proceeds to the next stage. Our experienced staff meticulously examine the screened pith to guarantee its purity and quality before advancing to subsequent processing steps.
To ensure the purity and suitability of our coir pith for agricultural use, we employ advanced washing bunkers to reduce salt content. Our comprehensive washing process spans multiple days, meticulously regulating electrical conductivity (EC) and pH levels to meet precise standards.
Following washing, the pith is transferred to dedicated cement drying yards for natural sun drying. This eco-friendly drying method preserves the integrity of the material while preparing it for the subsequent processing stages.
Once the pith is dried, it is taken from the drying yards and fed into the screener, destoner and then the compressing machines. In order to achieve highest efficiency for our growers, the dried materials are compressed into 650Gram Bricks, 5kgs blocks or as customizable grow slabs.
The compressed blocks undergo rigorous quality control assessments to ensure they meet our exacting standards. Our dedicated quality control team meticulously inspects every batch, to ensure the products are free from impurities such as weeds, stones, sand, and pathogens.
Upon passing quality checks, the compressed blocks are meticulously packed and arranged on treated wooden pallets. We utilize 40-foot high-cube containers for safe transportation, ensuring our products remain secure during shipping.
The fully packaged containers are dispatched directly from our facilities, embarking on a journey by road and sea to reach our valued growers worldwide. This streamlined shipping process ensures prompt and reliable delivery, enabling growers to access our premium coir products with ease.
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